CNC three-dimensional (3D) wire forming
Fuse Metal uses the most current technology to form wire to complex shapes. Our computer numerical controlled (CNC) wire bending machine is capable of high-volume production or one-off prototyping. We commonly bend and form ferrous and non-ferrous wire into display racks, control handles, hooks, frames, and other shapes.
To ensure prompt service, we carry the following materials in stock:
- Cold Rolled Steel in 22 – 11 GA
- Galvanized Steel
- Galvannealed Steel
- Thin wall Rectangular Tubing
- Thin wall Round Tubing
- ¼” Hot Rolled Steel
Why use wire
Wire can be formed into a wide variety of shapes quickly, and with high precision. If you are currently using other technologies to form metal parts, wire may offer a less expensive option with the same performance and function.
What size wire is available?
We can bend and form wire as small as 2mm (0.079”) up to 8mm (0.314”) and all sizes in between. We stock several common wire diameters in various alloys for quick run production and prototyping.
Secondary processing
Formed wire can be further processed by welding to sheet metal components or by cross wire welding. Many of our customers find that Incorporating wire components with sheet metal components or weldments provides the greatest value and flexibility in their designs.
What about finishing?
We can powder coat or plate (nickel or zinc) any wire parts to your specifications.
Material Specifications
Materials:
Mild Steel ◊ Stainless Steel ◊ Carbon Steel ◊ Aluminum ◊ Copper
Diameter:
2-8mm ◊ 0.078″ – 0.315”
Length:
32″ Maximum
Services
- 2D Wire Forming
- 3D Wire Forming
- Rapid turn on First Articles
- In-house engineering and design
Typical Products
- Rings
- Polygons
- Spirals
- Simple and Complex Geometry
Industries Served
- Agricultural
- Architectural
- Industrial
- Manufacturing